Dust is one of the most persistent & costly challenges on mine sites. From haul roads & access tracks to stockpiles & laydown areas, uncontrolled dust impacts worker safety, equipment performance, environmental compliance & productivity. Traditional dust control methods rely heavily on frequent watering, which is labour-intensive, costly & inefficient, especially in dry or remote mining environments. Water$ave Dust Suppression (DS) from Polymer Innovations provides a smarter, longer-lasting solution by improving how water behaves on unsealed surfaces.
The Cost of Dust on Mine Sites
On active mining operations, dust affects far more than visibility. Airborne particles can accelerate equipment wear, increase maintenance requirements & create health risks for operators & site personnel. Excessive dust can also trigger environmental complaints & compliance issues, particularly near sensitive areas. Constant watering may suppress dust temporarily, but the effect is short-lived. In hot, windy conditions, moisture evaporates quickly, forcing water carts to operate continuously, driving up fuel use, labour costs & water consumption.
How Water$ave DS Works
Water$ave DS is a water-soluble polymer that binds fine dust particles together & increases the viscosity of water. When applied to mine surfaces, the treated water penetrates & coats the ground more effectively instead of running off or evaporating quickly. Once applied, the polymer causes dust particles to aggregate into heavier, more stable clusters. This creates a light, flexible surface layer that holds dust in place & keeps moisture on the surface for longer periods.
The result is longer-lasting dust suppression using significantly less water.
Mining Applications for Water$ave DS
Water$ave DS is widely used across mining environments, including:
- Haul roads & access roads
- Stockpile areas
- Laydown yards & processing zones
- Load-out & traffic-heavy areas
It can be applied using existing water carts or spray systems, making it easy to integrate into current site operations without additional equipment.
Operational Benefits for Mining Sites
Using Water$ave DS delivers measurable advantages for mining operations:
- Reduced water usage – fewer watering cycles required
- Lower operating costs – reduced fuel, labour & equipment wear
- Improved site safety – better visibility & reduced airborne dust
- Longer dust control duration – effective for days, not hours
- Environmentally responsible – non-toxic & GHS compliant
By reducing reliance on constant watering, mine sites can operate more efficiently while improving safety & environmental performance.
Designed for Harsh Conditions
Mining environments demand products that perform under pressure. Water$ave DS has been tested in harsh Australian conditions & works effectively across a wide range of soil types, including fine, dusty surfaces commonly found on mine haul roads. It enhances water efficiency rather than replacing water altogether, it supports sustainability goals without compromising dust control performance.
A Smarter Way to Control Dust on Mine Sites
Dust control doesn’t need to mean excessive water use or constant reapplication. With Water$ave Dust Suppression, mining operations can achieve reliable, long-lasting dust control while reducing costs & improving site conditions.
To Buy Now or Learn more about Water$ave DS for mining applications.
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