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The True Cost of Dust in Mining & How to Fix It Efficiently

The True Cost of Dust in Mining & How to Fix It Efficiently

Dust may seem like a small problem on a large mine site, but it can have big consequences. Every tonne of dust stirred up by trucks, loaders or blasting reduces visibility, clogs machinery & poses serious health & environmental risks. Traditional dust suppression methods, such as frequent water cart runs, can’t keep up. They’re expensive, labour-intensive & waste vast amounts of water. The smarter alternative? Water$ave Dust Suppression (DS). This advanced polymer formula binds fine dust particles together, creating a stable surface that stays damp longer & dramatically reduces airborne dust with far less water.

 

The Hidden Costs of Dust

Mining companies spend millions each year fighting dust. Beyond water costs, the hidden impacts include:

  • Reduced equipment life from abrasive dust exposure
  • Health risks to workers from airborne particulates
  • Environmental complaints & regulatory fines
  • Increased fuel & labour costs from constant watering

The cycle repeats daily until water-efficient alternatives are introduced.

 

How Water$ave DS Works

Water$ave DS is a lineal polyacrylamide polymer that dissolves in water & increases its viscosity. When sprayed onto unsealed surfaces, haul roads or stockpiles, it binds fine dust particles together & forms a thin, stabilised layer. This keeps dust locked in place & allows the treated surface to retain moisture far longer than plain water can. That means fewer applications, less fuel & less water wasted.

 

Why Water$ave DS Outperforms Traditional Dust Control

  • Uses up to 50% less water than conventional watering alone
  • Longer-lasting results; holds moisture for days, not hours
  • Improves safety by reducing airborne dust & visibility issues
  • Environmentally safe; non-toxic & compliant with GHS standards
  • Easy to apply using existing water carts or spray systems

From haul roads & laydown yards to access tracks & stockpiles, Water$ave DS is a proven solution for lasting dust control.

 

Sustainability & Cost Efficiency Combined

By improving water retention & reducing reapplication frequency, Water$ave DS helps operations meet sustainability goals while lowering operational costs. Less water usage means lower pumping costs, fewer cart runs & reduced wear on vehicles & equipment.

It’s a simple & effective upgrade for any site looking to improve efficiency without compromising safety or environmental performance.

 

Take Control of Dust the Smart Way

With Water$ave DS, you can reduce water use, improve air quality & create safer, cleaner mining environments; all while cutting operational costs.

 

 Learn more or order Water$ave Dust Suppression.

 

 

 

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